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Fact File - Food Technology News

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Fact File is Armfield’s e-newsletter for Food Technology. Featuring the latest innovations in miniature-scale processing technology for the food industry, Fact File is delivered around twice a year.

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Industrial Food Technology

EXPLORE What's New in Industrial Food Technology

Armfield the Innovators
introduce more great products

The FT141/142 Multifunction Laboratory Mixers

The new Armfield FT141 and FT142 are versatile batch processing vessels, the FT142 having UHT capability. They are suitable for high shear mixing, dispersing, homogenising, emulsifying, evaporation and vacuum de-aerating.

An Armfield/Limitech Co-operation
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The FT141/142 Multifunction Laboratory Mixers

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The FT110 Bench Top Rapid Extractor

uses high pressure and a combination of both static and dynamic extraction phases to achieve rapid extraction of the active

ft110 rapid extractor

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The FT111 Laboratory Scale Rapid Extractor

uses the same techniques on a larger scales and is available in five, ten and 20 litre sizes.

 
The FT111 Laboratory Scale Rapid Extractor

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The FT102X Carbonator/Filler/capper

is a complete redesign of the equipment and now offers both batch and continuous
operation combined with more flexibility and ease of use with improved clean in place (CIP).

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The FT102X Carbonator/Filler/Capper

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The FT83 Sterile Filling System

Offers economical miniature-scale aseptic processing and packaging

The new Armfield FT83 Sterile Filling System is an economical and simple way of preparing sterile package samples with an excellent shelf life. When combined with an Armfield UHT unit such as the FT74X or FT94X it can form part of a complete miniature-scale aseptic production line.

The unit comprises a laminar flow cabinet offering a filling environment to US Federal Standard 209E Class 100 which meets microbiological safety and pharmaceutical production/filling requirements. The unit offers a controlled clean environment and allows all the product paths to be sterilised for the filling to be controlled in a simple way.

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FT83 Sterile Filling System

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The FT94X HTST/UHT Mini Pilot System

Armfield announce the new FT94X HTST/UHT Mini Pilot systemwhich extends the range of continuous operation scaled-down units offered by Armfield to 200 L/h (30-100 L/h standard format).
The unit combines full flexibility – plate and tubular heat exchanger options - with comprehensive instrumentation demanded of research and development equipment.

The FT94 is designed for operation as both a stand-alone unit and also for seamless integration into a full processing system with the capability of aseptic packaging of processed product.

The FT94 is powered by steam; product is pre-heated by a steam-heated water circuit to prevent heat shock. Product main heating is by steam through the heat exchanger surface. Both product pre-heat and heating temperatures are automatically controlled and set points are defined by the user. The FT94 incorporates full CIP and SIP functions.

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FT94X mini pilot-scale processing system

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The FT90/FT91 Homogenisation Sub-Systems

Two in-line homogeniser sub-systems, the FT90 and FT91 are complete in-line homogenisation sub-systems for use with Armfield miniature scale food processing equipment.

The FT90 is based on an APV 1000 homogeniser and the FT91 is based on a Niro Twin Panda. Both homogenisers have been specifically optimised for this application.

The units include controls, comprehensive instrumentation, valves, pipework, pulsation dampers, datalogging and all facilities required for operation and process integration with other Armfield equipment.

Also used on the Armfield miniature scale aseptic processing line.

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FT90 - Homogenisation Sub-System

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Complete miniature-scale aseptic filling line now available


Aseptic Processing LineA complete miniature-scale aseptic processing and packaging system capable of replicating the manufacturing process is now available from Armfield.

The system, recently installed in the research and development department of a major European food manufacturer, enables very small quantities of product (5 liter batches at flow rates of 10-20 l/h) to be processed and filled aseptically to sterile packaging. Processing of all stages is continuous and steady-state conditions are reached and maintained in a matter of seconds.

The system enables users to produce samples with very similar physico-chemical properties to the industrial scale. Since the unit is capable of producing a sterile packaged product, it is possible to store samples for long term trials.

The system comprises three elements: a direct steam injection HTST/UHT unit, an optional homogenizer and the FT83 Sterile Filling System. The entire system is sterilized and cleaned in place for efficient operation with both processes being PLC monitored and controlled. The sterilization process is completed rapidly, and cleaning likewise, meaning that the system can be turned around quickly.

Once the system is sterilized then any number of products can be processed aseptically without the need to re-sterilize.

Should the product hold temperature fall during operation, product is automatically diverted from the system until the required hold temperature is restored. This prevents possible contamination of the sterile system.

The UHT system pre-heats the product indirectly prior to direct steam injection to product hold temperatures of up to 150 degrees C. Instantaneous product cooling and evaporation of condensed steam occurs in the expansion vessel of the direct steam injection unit. Product is further cooled indirectly through a tubular heat exchanger.

Product may be homogenized at either the pre-heat or the indirect cooling stages using an aseptic two-stage homogenizer capable of pressures up to 1000 bar. Cooled product is then pumped to the Asepto-Fill for sterile filling. The Asepto-Fill is a sophisticated hand-in-glove, sealed cabinet system with a recirculated, HEPA filtered air supply. Nitrogen can also be supplied to the unit for low-oxygen headspace filling.

Any type of sterilized or irradiated packaging can be used within the Asepto-Fill cabinet.

The system is capable of a wide range of processing conditions to suit particular products and processing strategies.


 

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Latest News
For the very latest news on Armfield's business and products remember to check out the noticeboard.

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